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Analysis of LED screen cooling system, how to improve efficiency by 40% of dual-channel cooling

2025-08-19 157


Three major misunderstandings in the design of heat dissipation structure

Newbie often mistakenly think that "the more fans, the better the heat dissipation", but in fact​ ​The planning of cooling paths is more important than hardware stacking​ ​. A case in a gym in Tokyo shows that the wrong installation has resulted in a 37% shortening of the equipment life:

  • ​Space mismatch​ ​: ≥0.6m³ of air circulation space required per square meter
  • ​Material selection incorrectly​ ​: The thermal conductivity of aluminum-magnesium-zinc alloy box reaches 229W/(m·K), which is 30% higher than that of ordinary materials
  • ​Power imbalance​ ​: The 4000cd/m² highlight screen must match 120W/m² heat dissipation power

Comparison of core heat dissipation technology

When a user asks "Where should the heat dissipation hole be opened", the essence is to consider​ ​The balance between thermodynamic efficiency and protection level​​:

Analysis of LED screen cooling system, how to improve efficiency by 40% of dual-channel cooling
Heat dissipation methodNatural convectionAir-cooling system​Dual channel heat dissipation​
Energy consumption035W/m²​18W/m²​
Protection levelIP54IP50​IP65​
Noise value0dB55dB​28dB​

Disassembly of practical heat dissipation solutions

​Modular quick disassembly structure improves maintenance efficiency by 60%​ ​, the actual measured data shows:

  • The box splicing accuracy is <0.3mm to ensure the complete fit of the thermal conductivity surface
  • Common-colon driving technology reduces operating temperature by 35%
  • Intelligent temperature control system automatically adjusts wind speed (accuracy ±1℃)

Hidden skills for environmental adaptation

In a commercial complex project in Seoul, engineers used three tricks to solve the problem of heat dissipation in the plum rainy season:

  1. Reserved flow channel at the bottom (slope ≥5°) to prevent water accumulation
  2. Use hydrophobic coating to treat circuit board (contact angle >110°)
  3. Deploy the temperature and humidity sensor (response time <3 seconds)

From the three-dimensional air duct design of Singapore's curved screen to the thermal simulation test of sports stadium boxes, modern LED heat dissipation has long broken through the stage of pure hardware transformation. When selecting a display device,​ ​It is necessary to look at the cooling parameters, but also to examine the project implementation capabilities of the service provider.​ ​——This directly determines whether the display can maintain a stable refresh rate of 1920Hz in extreme environments.

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