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How to avoid pitfalls in LED customization? Save 400,000 by following the whole process

2025-11-08 46

Mr. Wang, who is new to the industry, almost stumbled recently - he spent 280,000 yuan to customize a curved screen, but during installation he found that the interface did not match the console. It's like shopping for clothes online. It looks like the right size, but it doesn't fit anywhere on your body. Today we will teach you step by step how to find a reliable LED customization service provider.


​Understand the tricks in the quotation​
Novices are most likely to fall into the "total package" trap, as was the case with a shopping mall renovation project last year. Remember these three must-check items:

How to avoid pitfalls in LED customization? Save 400,000 by following the whole process
  • Module tolerance range (±0.05mm is considered precision level)
  • Driver power compatibility (must specify which signal protocols are supported)
  • Structural parts material inspection report (aluminum magnesium zinc alloy ≠ ordinary aluminum alloy)

Here is a little trivia:​ ​The actual customization fee does not exceed 15% of the total price​ ​, anything exceeding this ratio should be wary of "fake customization". For example, a certain brand of custom-made special-shaped screens actually just cut standard modules, but edge dead lights appeared after half a year.


​Four categories of manufacturers red and black list​
An old purchaser who has been to the factory more than a dozen times summarized this comparison table:

Manufacturer typeAdvantagesfatal flaw
OEMLow minimum order quantity (from 50㎡)No independent structural design capability
engineering contractorPackage installation and debuggingPoor module batch consistency
Technology solution providerProvide 3D simulation effectsLong production cycle (+15 days)
Whole industry chain manufacturersSupport rapid iterative modificationsProject registration certificate is required

A certain music festival suffered a loss when it hired a contractor to build a circular floor tile screen, but coins could be inserted into the joints. Later, inspection revealed that the screen was modified from a rental screen, and the protection level did not meet outdoor standards at all.


​Acceptance standard life and death line​
The old engineers’ unique skills are all here:

  1. Use a colorimeter to measure the color difference of adjacent modules (only qualified if ΔE <3)
  2. Use slow motion video to capture the refresh process (no black field above 1920Hz)
  3. 72 hours continuous aging test (brightness attenuation <5%)

Here’s a tough tip: require manufacturers to provide an “Environmental Adaptability Report”, especially for projects in areas with humidity >80%, based on salt spray test data. In an island hotel project, green spot corrosion appeared on the screen half a year later due to neglect of this aspect.


​Hidden services require treasure hunting​
Smart people focus on these value-added items:

  • Provide 3 plan modifications for free (saving design fees of RMB 20,000-80,000)
  • Free emergency repair kit (including quick release tools + spare modules)
  • Support software remote upgrade (to avoid system obsolescence losses)

Last year, a car company customized transparent window screens by relying on the "free modification at the same location" clause in the agreement to save all installation fees for the second phase of the project. Nine out of ten salespeople will not take the initiative to disclose this kind of hidden benefit.


Industry research shows:​ ​Choosing the right customizer reduces project maintenance costs by 67%​ ​. But what is even more shocking is that 83% of purchasing managers will not check the manufacturer's "Special Equipment Installation License" at all. Before signing a contract next time, remember to ask the other party to produce these three documents: quality management system certification, intellectual property certificate, and major project acceptance form—these three pieces of paper are more reliable than any promise. Remember, customization is not a money-burning game, but a gamble on technical strength!

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